May 17, 2020

Mini capacitors offer innovative energy storage

Admin
3 min
CCTO ceramic
[email protected] Make sure to check out the latest issue of Energy Digital magazine The capacitors of electronic circuits function something like b...

Make sure to check out the latest issue of Energy Digital magazine 

The capacitors of electronic circuits function something like batteries – storing electrical charge that can be quickly dumped to power devices like camera flashes. So-called “supercapacitors” take the energy-storing abilities of capacitors a step further, storing a far greater charge in a much smaller package.

In a paper published in the journal AIP Advances researchers describe the possibility of fabricating a new class of high heat-tolerant electronics that would employ supercapacitors made from a material called calcium-copper-titanate, or CCTO, which the researchers have identified for the first time as a practical energy-storage material.

Devices using CCTO supercapacitors could compete with similar devices currently in use and could operate at much higher temperatures than standard silicon circuits, “more like the temperature in an engine,” says William Stapleton, an assistant professor of electrical engineering at Texas State University (TSU) in San Marcos, Texas. CCTO had been identified as a promising supercapacitor material before, but its development for practical applications faced unexpected hurdles.

The lead author Raghvendra Pandey, Ingram Professor of electrical engineering at Texas State University, San Marcos, along with Stapleton and other collaborators, showed that in CCTO two properties of fundamental importance for the efficiency of a capacitor device are tightly linked. The first property, called permittivity, is the physical property of the capacitor material that allows it to store energy – with higher permittivity values representing a better capacitor.

The second property, called loss tangent “has to do with how efficiently energy can be moved into and out of the capacitor, that is, how much is lost in the process to inefficiency,” Stapleton said.

“When the loss tangent is high,” said Pandey, “the capacitor is 'leaky' and it cannot hold a stored charge for more than a few seconds.”

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Researchers found that permittivity and loss tangent increased or decreased in tandem in CCTO. Efforts to simultaneously retain the high permittivity while minimizing the loss tangent might not succeed unless a new approach is taken for processing the material.

While the work could help explain why researchers have had trouble producing ideal CCTO material in the past, Pandey and his research team have demonstrated that CCTO supercapacitors should be capable of achieving high permittivity while maintaining low loss tangent, which would make them suitable for storing energy at the desired levels for many industrial applications.

“Efficient, high-speed, high-density energy storage is important to many fields, and supercapacitors offer this,” Stapleton said. “Fields such as 'green' energy and electric vehicles could benefit immediately from the use of these materials.”

The article, "Applications of CCTO supercapacitor in energy storage and electronics" by R. K. Pandey, W. A. Stapleton, J.Tate, A. K. Bandyopadhyay, I. Sutanto, S. Sprissler and S. Lin appears in the journal AIP Advances. 

Photo credit: R. K. Pandey/Texas State University

Caption: The photograph shows clearly the large grains closely packed together and separated by well-defined grain boundaries. The density of the CCTO ceramic is 94 percent of the maximum theoretical density, indicating the superior nature of the samples.

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Oct 19, 2020

Itronics successfully tests manganese recovery process

cleantech
manganese
USA
Scott Birch
3 min
Nevada firm aims to become the primary manganese producer in the United States
Nevada firm aims to become the primary manganese producer in the United States...

Itronics - a Nevada-based emerging cleantech materials growth company that manufacturers fertilisers and produces silver - has successfully tested two proprietary processes that recover manganese, with one process recovering manganese, potassium and zinc from paste produced by processing non-rechargeable alkaline batteries. The second recovers manganese via the company’s Rock Kleen Technology.

Manganese, one of the four most important industrial metals and widely used by the steel industry, has been designated by the US Federal Government as a "critical mineral." It is a major component of non-rechargeable alkaline batteries, one of the largest battery categories sold globally.

The use of manganese in EV batteries is increasing as EV battery technology is shifting to use of more nickel and manganese in battery formulations. But according to the US Department of Interior, there is no mine production of manganese in the United States. As such, Itronics is using its Rock Kleen Technology to test metal recoverability from mine tailings obtained from a former silver mine in western Nevada that has a high manganese content. 

In a statement, Itronics says that its Rock Kleen process recovers silver, manganese, zinc, copper, lead and nickel. The company says that it has calculated – based on laboratory test results – that if a Rock Kleen tailings process is put into commercial production, the former mine site would become the only primary manganese producer in the United States.

Itronics adds that it has also tested non-rechargeable alkaline battery paste recovered by a large domestic battery recycling company to determine if it could use one of its hydrometallurgical processes to solubilize the manganese, potassium, and zinc contained in the paste. This testing was successful, and Itronics was able to produce material useable in two of its fertilisers, it says.

"We believe that the chemistry of the two recovery processes would lend itself to electrochemical recovery of the manganese, zinc, and other metals. At this time electrochemical recovery has been tested for zinc and copper,” says Dr John Whitney, Itronics president. 

“Itronics has been reviewing procedures for electrochemical recovery of manganese and plans to move this technology forward when it is appropriate to do so and has acquired electro-winning equipment needed to do that.

"Because of the two described proprietary technologies, Itronics is positioned to become a domestic manganese producer on a large scale to satisfy domestic demand. The actual manganese products have not yet been defined, except for use in the Company's GOLD'n GRO Multi-Nutrient Fertilisers. However, the Company believes that it will be able to produce chemical manganese products as well as electrochemical products," he adds.

Itronics’ research and development plant is located in Reno, about 40 miles west of the Tesla giga-factory. Its planned cleantech materials campus, which will be located approximately 40 miles south of the Tesla factory, would be the location where the manganese products would be produced.

Panasonic is operating one of the world's largest EV battery factories at the Tesla location. However, Tesla and other companies have announced that EV battery technology is shifting to use of nickel-manganese batteries. Itronics is positioned and located to become a Nevada-0based supplier of manganese products for battery manufacturing as its manganese recovery technologies are advanced, the company states.

A long-term objective for Itronics is to become a leading producer of high purity metals, including the U.S. critical metals manganese and tin, using the Company's breakthrough hydrometallurgy, pyrometallurgy, and electrochemical technologies. ‘Additionally, Itronics is strategically positioned with its portfolio of "Zero Waste Energy Saving Technologies" to help solve the recently declared emergency need for domestic production of Critical Minerals from materials located at mine sites,’ the statement continues.

The Company's growth forecast centers upon its 10-year business plan designed to integrate its Zero Waste Energy Saving Technologies and to grow annual sales from $2 million in 2019, to $113 million in 2025.

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