Johnson Controls Uses Smart Tech to Cut Building Emissions

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Katie McGinty, Chief Sustainability Officer at Johnson Controls
By combining AI, smart sensors and data analytics, Johnson Controls helps buildings reduce emissions and boost energy efficiency in real time

Buildings contribute to nearly 40% of global greenhouse gas emissions, yet they often remain overlooked in climate discussions.

Katie McGinty, Chief Sustainability and External Relations Officer at Johnson Controls, sees this as both a challenge and an opportunity.

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With a long-standing history of 140 years and a workforce spanning 100,000 employees across 150 countries, Johnson Controls specialises in converting buildings from energy burdens to smart, sustainable assets.

"The climate is telling us that until we decarbonise those buildings, we can't effectively decarbonise the climate," she explains. "The great news is that we have a trifecta of technologies today that drives those buildings from being a burden on the climate and the balance sheet to being net zero or even net energy positive."

Johnson Controls opened its HVAC Rooftop Center of Excellence in Norman, Oklahoma, US in 2019

This trio of efficiency, electrification and digitalisation is altering organisational perspectives on their physical spaces.

Proper implementation of these technologies can autonomously transform buildings to support operations and even generate income by selling back electricity to the grid.

Johnson Controls is integrating this vision within its own infrastructure, nearing 90% completion of its science-based emissions reduction targets.

"The climate is telling us that until we decarbonise those buildings, we can't effectively decarbonise the climate.”

Katie McGinty, Chief Sustainability Officer at Johnson Controls

A noteworthy example is their factory in Norman, Oklahoma, their second-largest energy consumer, which has adopted emission-reducing technologies to achieve a 43% reduction in emissions while saving nearly a million dollars annually in operating costs.

This was achieved without disrupting critical operations and maintaining "nine nines" of uptime in a top-tier factory.

Katie has more than 25 years of experience across the public and private sector

"What we did was to lean into two things: our technologies that drive emission reductions and then frankly, we hired ourselves in 'as-a-service' partnership mode," Katie says. "We minimised or eliminated any need for upfront capital costs and on the backend, we delivered significant operating cost reductions."

According to the World Economic Forum, 80% of buildings that exist today in cities will still be in use in 2050

Using energy more efficiently

For many years, energy efficiency has struggled with being difficult to present engagingly.

"One of the challenges in the energy efficiency space for many decades is that it was hard to make the promise and the possibility tangible because, let's face it, you're talking about achieving the absence of something," Katie explains. "Technology has now emerged that delivers that wow factor."

An example of an innovative application is a heat pump installation in a Canadian community that captured waste heat to meet 78% of the heating needs, thereby showcasing the potential of these technologies in real-world situations.

Johnson Controls offers air-cooled, water-cooled and absorption chillers

Existing buildings and retrofits

Retrofitting existing structures presents a substantial opportunity for cost savings and emission reductions.

The World Economic Forum estimates that 80% of today's buildings will still be operational in 2050; in urban areas, these structures account for up to 60% of carbon emissions.

Sabroe DualPAC heat pumps combine ChillPAC, HeatPAC and HeatPAC HPX units into one single heat pump

Johnson Controls focuses on addressing inefficiencies in older buildings to achieve improved environmental and financial outcomes.

Katie emphasises that while technological solutions exist, buildings typically don't attract executive attention until problems arise.

This is something she intends to change, encouraging executives to recognise that their physical infrastructure can be strategic assets rather than mere operational expenses.

"The bricks and mortar of an organisation aren't typically what is capturing the attention and imagination of the boardroom.”

Katie McGinty, Chief Sustainability Officer at Johnson Controls

Managing data centre growth

The fast-paced growth of data centres raises challenges related to energy, water, space and noise.

Johnson Controls addresses these through strategic partnerships and innovative technologies.

Notably, it has re-engineered cooling solutions to operate efficiently at higher temperatures, saving 40% of energy.

Katie speaking at COP27

Adaptations from submarine technology have led to the development of smaller compressors, allowing for more adaptable data centre designs.

This approach aligns with the push to integrate computing heat with district heating systems for spaces like schools and hospitals, exemplifying a symbiotic relationship between technology, energy efficiency and community needs.

The integration of AI and smart sensor technologies further enables buildings to adjust their energy use dynamically, as shown in Johnson Controls' collaboration with Stanford University, leading to a 20% reduction in peak energy needs and substantial cost savings.

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