Bosch: synthetic fuels can make combustion engines CO2-neutral
Bosch claims it has developed a manufacturing process for synthetic fuel that will make internal combustion engines carbon-neutral.
The company says the process turns CO2 into a raw material and can make synthetic fuel that, if used in cars as planned, could save up to 2.8 gigatons of CO2 in Europe by 2050.
“Up until recently, a carbon-neutral combustion engine was the stuff of dreams,” said Bosch.
“Now it may soon become reality. The secret lies in synthetic, or carbon-neutral, fuels, whose manufacturing process captures CO2. In this way, this greenhouse gas becomes a raw material, from which gasoline, diesel, and substitute natural gas can be produced with the help of electricity from renewable sources.”
Dr. Volkmar Denner, Chairman of the board of management of Robert Bosch GmbH, said: “Synthetic fuels can make gasoline- and diesel-powered cars carbonneutral, and thus make a significant contribution to limiting global warming.”
Bosch experts have put an exact figure on the contribution that could be made solely by the European car fleet: by 2050, the use of synthetic fuels as a scheduled supplement to electrification could save up to 2.8 gigatons of CO2, or 2,800,000,000,000 kilograms. That is three times Germany’s carbon-dioxide emissions in 2016.
Low-soot combustion reduces cost of exhaust-gas treatment
A look beyond Europe’s borders shows how urgent it is to further reduce traffic emissions: if the climate targets set by the Paris conference are to be achieved, CO2 emissions from traffic worldwide will have to be reduced 50% over the next four decades, and by at least 85% in the advanced economies.
“Achieving our future climate targets calls for other intelligent solutions apart from electromobility,” Denner said. "After all, even if all cars were to drive electrically one day, aircraft, ships, and even trucks will still run mainly on fuel. Carbon-neutral combustion engines that run on synthetic fuels are thus a very promising path to explore – also for passenger cars. In addition, synthetic fuels can be designed to burn practically soot-free. In this way, the cost of exhaust-gas treatment can be reduced."
One further crucial advantage is that the existing filling-station network can continue to be used. The same applies to the existing combustion-engine expertise. Moreover, even though electric cars will become significantly less expensive in the years ahead, the development of these fuels may be worthwhile.
Bosch has calculated that, up to a lifetime mileage of 160,000km, the total cost of ownership of a hybrid running on synthetic fuel could be less than that of a long-range electric car, depending on the type of renewable energy used.
A new lease on life for filling stations and old vehicles
Technically speaking, it is already possible to manufacture synthetic fuels. If the electricity used is generated from renewables (and thus CO2-free), such fuels are carbon-neutral and very versatile. The hydrogen (H2) that is initially produced can be used to power fuel cells, while the fuels created following further processing can be used to run combustion engines or aircraft turbines. Pilot projects to commercialise synthetic diesel, gasoline, and gas are currently underway in Norway and Germany.
In addition, because synthetic fuels are compatible with the existing infrastructure and engine generation, achieving a high degree of market penetration would take far less time than electrifying the existing vehicle fleet. Nor will anything change for the drivers of older vehicles, as even classic cars will still run on synthetic gasoline – in terms of chemical structure and fundamental properties, it is still gasoline.
Q&A – More about synthetic fuels (answers from Bosch)
What needs to happen before synthetic fuels become established?
Despite everything, considerable efforts are still needed before synthetic fuels can become established. The processing facilities are still expensive, and there are only a few test plants. The German Ministry for Economic Affairs and Energy is thus supporting synthetic fuels as part of its “Alternative energies in transportation” initiative. The widespread use of these fuels will also be helped by the increasing availability of, and thus falling prices for, electricity from renewables.
How are synthetic fuels made?
Synthetic fuels are made solely with the help of renewable energy. In a first stage, hydrogen is produced from water. Carbon is added to this to produce a liquid fuel. This carbon can be recycled from industrial processes or even captured from the air using filters. Combining CO2 and H2 then results in the synthetic fuel, which can be gasoline, diesel, gas, or even kerosene.
How expensive will the fuel be?
At the moment, producing synthetic fuels is a complex and expensive process. However, a production ramp-up and favourable electricity prices could mean that synthetic fuels become significantly cheaper. Present studies suggest that the fuel itself (excluding any excise duties) could cost between 1.00 and 1.40 euros a litre in the long run.
What’s the difference between synthetic fuels and biofuels?
Synthetic fuels do not mean a choice between fuel tank and dinner plate, as biofuels do. And if renewable energy is used, synthetic fuels can be produced without the volume limitations that can be expected in the case of biofuels because of factors such as the amount of land available.
UK must stop blundering into high carbon choices warns CCC
The UK Government must end a year of climate contradictions and stop blundering on high carbon choices, according to the Climate Change Committee as it released 200 policy recommendations in a progress to Parliament update.
While the rigour of the Climate Change Act helped bring COP26 to the UK, it is not enough for Ministers to point to the Glasgow summit and hope that this will carry the day with the public, the Committee warns. Leadership is required, detail on the steps the UK will take in the coming years, clarity on tax changes and public spending commitments, as well as active engagement with people and businesses across the country.
"It it is hard to discern any comprehensive strategy in the climate plans we have seen in the last 12 months. There are gaps and ambiguities. Climate resilience remains a second-order issue, if it is considered at all. We continue to blunder into high-carbon choices. Our Planning system and other fundamental structures have not been recast to meet our legal and international climate commitments," the update states. "Our message to Government is simple: act quickly – be bold and decisive."
The UK’s record to date is strong in parts, but it has fallen behind on adapting to the changing climate and not yet provided a coherent plan to reduce emissions in the critical decade ahead, according to the Committee.
- Statutory framework for climate The UK has a strong climate framework under the Climate Change Act (2008), with legally-binding emissions targets, a process to integrate climate risks into policy, and a central role for independent evidence-based advice and monitoring. This model has inspired similarclimate legislation across the world.
- Emissions targets The UK has adopted ambitious territorial emissions targets aligned to the Paris Agreement: the Sixth Carbon Budget requires an emissions reduction of 63% from 2019 to 2035, on the way to Net Zero by 2050. These are comprehensive targets covering all greenhouse gases and all sectors, including international aviation and shipping.
- Emissions reduction The UK has a leading record in reducing its own emissions: down by 40% from 1990 to 2019, the largest reduction in the G20, while growing the economy (GDP increased by 78% from 1990 to 2019). The rate of reductions since 2012 (of around 20 MtCO2e annually) is comparable to that needed in the future.
- Climate Risk and Adaptation The UK has undertaken three comprehensive assessments of the climate risks it faces, and the Government has published plans for adapting to those risks. There have been some actions in response, notably in tackling flooding and water scarcity, but overall progress in planning and delivering adaptation is not keeping up with increasing risk. The UK is less prepared for the changing climate now than it was when the previous risk assessment was published five years ago.
- Climate finance The UK has been a strong contributor to international climate finance, having recently doubled its commitment to £11.6 billion in aggregate over 2021/22 to 2025/26. This spend is split between support for cutting emissions and support for adaptation, which is important given significant underfunding of adaptation globally. However, recent cuts to the UK’s overseas aid are undermining these commitments.
In a separate comment, it said the Prime Minister’s Ten-Point Plan was an important statement of ambition, but it has yet to be backed with firm policies.
Baroness Brown, Chair of the Adaptation Committee said: “The UK is leading in diagnosis but lagging in policy and action. This cannot be put off further. We cannot deliver Net Zero without serious action on adaptation. We need action now, followed by a National Adaptation Programme that must be more ambitious; more comprehensive; and better focussed on implementation than its predecessors, to improve national resilience to climate change.”
Priority recommendations for 2021 include setting out capacity and usage requirements for Energy from Waste consistent with plans to improve recycling and waste prevention, and issue guidance to align local authority waste contracts and planning policy to these targets; develop (with DIT) the option of applying either border carbon tariffs or minimum standards to imports of selected embedded-emission-intense industrial and agricultural products and fuels; and implement a public engagement programme about national adaptation objectives, acceptable levels of risk, desired resilience standards, how to address inequalities, and responsibilities across society.
Drax Group CEO Will Gardiner said the report is another reminder that if the UK is to meet its ambitious climate targets there is an urgent need to scale up bioenergy with carbon capture and storage (BECCS).
"As the world’s leading generator and supplier of sustainable bioenergy there is no better place to deliver BECCS at scale than at Drax in the UK. We are ready to invest in and deliver this world-leading green technology, which would support clean growth in the north of England, create tens of thousands of jobs and put the UK at the forefront of combatting climate change."
Drax Group is kickstarting the planning process to build a new underground pumped hydro storage power station – more than doubling the electricity generating capacity at its iconic Cruachan facility in Scotland. The 600MW power station will be located inside Ben Cruachan – Argyll’s highest mountain – and increase the site’s total capacity to 1.04GW (click here).
Lockdown measures led to a record decrease in UK emissions in 2020 of 13% from the previous year. The largest falls were in aviation (-60%), shipping (-24%) and surface transport (-18%). While some of this change could persist (e.g. business travellers accounted for 15-25% of UK air passengers before the pandemic), much is already rebounding with HGV and van travel back to pre-pandemic levels, while car use, which at one point was down by two-thirds, only 20% below pre-pandemic levels.