Buildings as Power Stations in UK to be Revolutionary
A new pilot manufacturing facility producing practical, functional coated metal and glass which can store and release energy at point of use is set to revolutionise the UK’s renewable energy industry.
The products are suitable for use as the actual fabric - roofs, external and internal walls and ceilings – of both new and existing buildings, such as retail outlets and corporate office blocks, where metal and glass predominate, and will turn buildings into ‘power stations’ capable of generating, storing and releasing their own energy.
Representing a major shift in energy generation for the built environment, it is forecast to deliver huge economic benefits, including up to 10,000 new jobs in the supply chain, once it is taken up for large-volume manufacture by industry, anchoring advanced manufacturing in the UK and providing global export opportunities.
The development has been achieved by a partnership of government, academia and industry, a powerful fusion of expertise, brought together under the Innovation and Knowledge Centre (IKC) initiative. It has been triggered by a £20 million investment over five-years, led by Swansea University and based at the Baglan Bay IKC near Port Talbot, in South Wales – codenamed SPECIFIC, short for Sustainable Product Engineering Centre for Innovative Functional Coatings.
SPECIFIC has adopted an ‘open innovation’ approach, bringing a multifunctional team of engineers, scientists and business people together under one roof to develop and test potentially world-class technology.
In addition to Swansea University, the partnership involves leading university groups, including Imperial College, Bath, Bangor, Cardiff, Glyndwr and Sheffield, and multi-nationals such as Tata Steel, BASF and NSG Pilkington.
The IKC is backed by £10 million funding from the Engineering and Physical Sciences Research Council (EPSRC) and the Technology Strategy Board, and a further £2 million from the Welsh Government.
Kevin Bygate, chief executive of SPECIFIC, said: “What we are achieving at the Baglan Bay Innovation & Knowledge Centre is of global significance. It has the potential to create a range of renewable energy applications which will be available commercially within a few years.
“The funding secured to date and the unique collaboration between government, academia and industry has enabled us to make rapid progress within a relatively short timescale. We are delighted to be launching this pilot production line today which will pave the way for rapid commercialisation and the creation of a major UK industry.”
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1. In the UK there are more than four billion square metres of roofs and walls forming the building envelope. Most of this could potentially be used to harness solar energy.
2. SPECIFIC aims to develop practical, functional coated materials on metal and glass for large-volume manufacture by industry to produce, store and release energy at point of use. These products will be suitable for both new and existing buildings, such as retail outlets and corporate office blocks, where metal and glass predominate.
3. SPECIFIC is a unique business opportunity bridging a technology gap, and also creating new export opportunities. It will ultimately create the potential for thousands of supply chain jobs.
4. Swansea University is a world-class, research-led university. Founded in 1920, the University now offers around 500 undergraduate courses and 150 postgraduate courses to 15,921 undergraduate and postgraduate students. Visit www.swansea.ac.uk.
5. Tata Steel Europe Limited (formerly Corus) is Europe's second largest steel producer. With main steelmaking operations in the UK and the Netherlands, the company supplies steel and related services to the construction, automotive, packaging, material handling and other demanding markets worldwide.
6. The Engineering and Physical Sciences Research Council (EPSRC) is the UK’s main agency for funding research in engineering and physical sciences. EPSRC invests around £800m a year in research and postgraduate training, to help the nation handle the next generation of technological change. The areas covered range from information technology to structural engineering, and mathematics to materials science. This research forms the basis for future economic development in the UK and improvements for everyone’s health, lifestyle and culture. EPSRC works alongside other Research Councils with responsibility for other areas of research. The Research Councils work collectively on issues of common concern via Research Councils UK (RCUK).
7. The Technology Strategy Board is the UK’s innovation agency. Its goal is to accelerate economic growth by stimulating and supporting business-led innovation. Sponsored by the Department for Business, Innovation and Skills (BIS), the Technology Strategy Board brings together business, research and the public sector, supporting and accelerating the development of innovative products and services to meet market needs, tackle major societal challenges and help build the future economy. For more information please visit www.innovateuk.org.
8. BASF is the world’s leading chemical company: The Chemical Company. Its portfolio ranges from chemicals, plastics, performance products and crop protection products to oil and gas. BASF combines economic success, social responsibility and environmental protection. Through science and innovation it enables its customers in almost all industries to meet the current and future needs of society. BASF products and system solutions contribute to conserving resources, ensuring healthy food and nutrition and helping to improve the quality of life. The company has summed up this contribution in its corporate purpose: We create chemistry for a sustainable future. BASF posted sales of about €73.5 billion in 2011 and had more than 111,000 employees as of the end of the year. Further information on BASF is available on the Internet at www.basf.com.
Provided by Quandrant
Itronics successfully tests manganese recovery process
Itronics - a Nevada-based emerging cleantech materials growth company that manufacturers fertilisers and produces silver - has successfully tested two proprietary processes that recover manganese, with one process recovering manganese, potassium and zinc from paste produced by processing non-rechargeable alkaline batteries. The second recovers manganese via the company’s Rock Kleen Technology.
Manganese, one of the four most important industrial metals and widely used by the steel industry, has been designated by the US Federal Government as a "critical mineral." It is a major component of non-rechargeable alkaline batteries, one of the largest battery categories sold globally.
The use of manganese in EV batteries is increasing as EV battery technology is shifting to use of more nickel and manganese in battery formulations. But according to the US Department of Interior, there is no mine production of manganese in the United States. As such, Itronics is using its Rock Kleen Technology to test metal recoverability from mine tailings obtained from a former silver mine in western Nevada that has a high manganese content.
In a statement, Itronics says that its Rock Kleen process recovers silver, manganese, zinc, copper, lead and nickel. The company says that it has calculated – based on laboratory test results – that if a Rock Kleen tailings process is put into commercial production, the former mine site would become the only primary manganese producer in the United States.
Itronics adds that it has also tested non-rechargeable alkaline battery paste recovered by a large domestic battery recycling company to determine if it could use one of its hydrometallurgical processes to solubilize the manganese, potassium, and zinc contained in the paste. This testing was successful, and Itronics was able to produce material useable in two of its fertilisers, it says.
"We believe that the chemistry of the two recovery processes would lend itself to electrochemical recovery of the manganese, zinc, and other metals. At this time electrochemical recovery has been tested for zinc and copper,” says Dr John Whitney, Itronics president.
“Itronics has been reviewing procedures for electrochemical recovery of manganese and plans to move this technology forward when it is appropriate to do so and has acquired electro-winning equipment needed to do that.
"Because of the two described proprietary technologies, Itronics is positioned to become a domestic manganese producer on a large scale to satisfy domestic demand. The actual manganese products have not yet been defined, except for use in the Company's GOLD'n GRO Multi-Nutrient Fertilisers. However, the Company believes that it will be able to produce chemical manganese products as well as electrochemical products," he adds.
Itronics’ research and development plant is located in Reno, about 40 miles west of the Tesla giga-factory. Its planned cleantech materials campus, which will be located approximately 40 miles south of the Tesla factory, would be the location where the manganese products would be produced.
Panasonic is operating one of the world's largest EV battery factories at the Tesla location. However, Tesla and other companies have announced that EV battery technology is shifting to use of nickel-manganese batteries. Itronics is positioned and located to become a Nevada-0based supplier of manganese products for battery manufacturing as its manganese recovery technologies are advanced, the company states.
A long-term objective for Itronics is to become a leading producer of high purity metals, including the U.S. critical metals manganese and tin, using the Company's breakthrough hydrometallurgy, pyrometallurgy, and electrochemical technologies. ‘Additionally, Itronics is strategically positioned with its portfolio of "Zero Waste Energy Saving Technologies" to help solve the recently declared emergency need for domestic production of Critical Minerals from materials located at mine sites,’ the statement continues.
The Company's growth forecast centers upon its 10-year business plan designed to integrate its Zero Waste Energy Saving Technologies and to grow annual sales from $2 million in 2019, to $113 million in 2025.